Electric water heater production line

Electric Water Heater Inner Tank Assembly Line

Item No.: Electric Water Heater Inner Tank Assembl
Assembly equipment consists of single-shell assembly line, double-biliary assembly line, silk-screen housing belt line, 42/30 station foam line, outer casing suspension line conveyor, 1-2 floor single double-biliary suspension conveyor line.
Description
Description
Basic Info
Model NO. EN source
Type Premixed
Use gas type Liquefied petroleum gas LPG, natural gas LNG general type
Control mode Switch control, delay work, section control
Lgnition method Automatic high-pressure ignition
Flame safety detection method Ion bar electric ion flame signal detection
Access caliber in front of valve 1 inch, thread
Burning time range 2~4min
Equipment protection With lack of gas sound and light alarm and protection
Access pressure in front of the burner valve 3-Year Warranty
·Note: all the machines of our company are customized. Please consult the salesman for specific parameters

 
Product Description
01  Machine Introduction:
Assembly equipment consists of single-shell assembly line, double-biliary assembly line, silk-screen housing belt line, 42/30 station foam line, outer casing suspension line conveyor, 1-2 floor single double-biliary suspension conveyor line, upper hanging conveyor line, lower piece Hanging conveyor line, pre-installed plate chain and other components; supporting various special equipment to achieve assembly, testing, foaming, packaging and other functions; each set of line parameters are as follows:
1. Single bile assembly line: length × width × height = 95 × 0.7 × 0.5m;
2. Double bile assembly line: length × width × height = 66 × 0.7 × 0.5m;
3. Ring foaming line at both ends of 42 stations: ring length × width × height = 42 × 0.5 × 0.5m;
4. Ring foaming line at both ends of 30 stations: ring length × width × height = 30 × 0.5 × 0.5m;
5. Belt silk screen: length × width × height = 21 × 0.7 × 0.7m;
6. Pre-installed plate chain line: length × width × height = 13.5 × 0.7 × 0.7m;
7. Shell suspension line: horizontal projection length = 190m;
8. 1-2 floor double bile suspension conveyor line: horizontal projection length = 93m;
9. Single-element hanging conveyor line on the 1-2 floor: horizontal projection length = 79m;
10. Single-element hanging conveyor line on the 1-2 floor: horizontal projection length = 79m;
11. Lower hanging conveyor line: horizontal projection length = 157m;


02  Single and double assembly line specific components
1. Single bile assembly line: length × width × height = 95 × 0.7 × 0.5m;
② Plate chain line: length × width × height = 11.0 × 0.7 × 0.5m;
② Tumble drying line: length × width × height = 5.0 × 0.7 × 0.5m;
③ Plate chain line: length × width × height = 18 × 0.7 × 0.5m;
④ Roller line: length × width × height = 4.3 × 0.7 × 0.5m
⑤ Plate chain line: length × width × height = 40 × 0.7 × 0.5m;
⑥ Packing roller line: length × width × height = 16.0 × 0.7 × 0.5m (supporting three sets of power)
⑦ Production Kanban: 1200×800mm

2. Double bile assembly line: length × width × height = 66 × 0.7 × 0.5m;
② Plate chain line: length × width × height = 8.5 × 0.7 × 0.5m;
② Tumble drying line: length × width × height = 5.0 × 0.7 × 0.5m;
③ Plate chain line: length × width × height = 13.5 × 0.7 × 0.5m;
④ Roller line: length × width × height = 4.3 × 0.7 × 0.5m;
⑤ Plate chain line: length × width × height = 18.7 × 0.7 × 0.5m
⑥ Packing roller line: length × width × height = 16.0 × 0.7 × 0.5m (supporting three sets of power);
⑥ Production Kanban: 1200×800mm


03  Single and double liner assembly line technical parameters and configuration
1. Plate chain
① Power: 1HP-3HP 6-level motor, with cycloid reducer; speed: 1.5-4.5m/min adjustable;
② Side rail: 210×40mm aluminum profile;
③ Chain plate: 2.0mm stainless steel plate tossing plate processing, chain plate length: 700mm;
④ Chain: P=100mm m word chain (Suzhou special chain):
⑥ Bracket: 60×40mm rectangular steel pipe welding processing:
⑥ Supporting: lighting bracket, air compression tube and quick connection, socket trunking, process card, fan;

2. Roller line
② Power: 1/4HP-2HP 4-stage geared motor; speed: 12-30rpm adjustable;
② Side rail: 130×35mm aluminum profile;
③ Roller: φ60×700×1.8mm stainless steel accumulation type power roller, 8 pieces per meter;
④ Chain: 4 points roller chain;
⑤ Bracket: 60×40mm rectangular steel pipe welding processing:
⑥ Supporting: lighting bracket, air compression tube and quick connection, socket trunking, process card, fan;

3. Production board
① Length × width × thickness = 1200 × 800 × 150mm LED light display;
② Display a total of four lines: production date, planned output, actual production, product model;
③ Character length: 10 digits, character size: 120×80mm;
④ Input: automatically calculate, display the number of products, manually enter the model date;
⑤ Save: Power off automatically save:

4. Oven
① Heating method: infrared electric heating tube, insulation material: 50mm rock wool:
② Inner and outer wall material: inner wall material: 1.0mm stainless steel plate, material: 304SUS;
③ Temperature: Normal temperature - 1200C adjustable, three-point temperature control;
④ Hot air circulation: mixing motor, axial fan, supporting φ300 air duct;
⑤ Inner cavity size: length × width × height = 5000 × 700 × 600mm

5. Production auxiliary facilities
① Light bracket: single-sided independent, 80×40mm square tube, 2300mm high;
② Trunking socket: total under the line, 80 × 50mm galvanized trunking, a set of sockets every 2 meters;
③ Air pipe quick connection: installed in the upper part of the light bracket, 6 points galvanized water pipe, a quick connector every 1.5 meters:
④ Fluorescent lamp: 36W fluorescent lamp, two-way installation, sub-section control, one set per 1.5 m;
⑤ Process card: double plexiglass, full line layout; aluminum profile mounting strip;
⑥ Wind-mounted rail: special aluminum profile rails, one small pulley per 1.5 meters:
⑦ Fan: installed on the light bracket, a set of roof fans every 2.0 meters;

04  Technical parameters and configuration of ring-shaped trolley
1. Ring length × width × height = 42 (30) × 0.5 × 0.5m; radius of inner ring at both ends: 1000mm, single car plus hair The foam weight is less than 500Kg;
2. Power: 3.0 (2.2) Kw 6-level motor, cycloidal pinwheel reducer, speed: 3-8m / min adjustable, installation Torque controller for mechanical protection;
3. Traction chain: double-bearing double-guide wheel suspension chain with a pitch of 250mm;
4. Trolley: 42 sets, size: 500 × 500 × 200mm, cast steel wheel;
5. Running track: φ60×6mm seamless steel pipe;
6. Electric control: Each small parking space is automatically stopped (or several small cars are stopped every time), and the foaming gun personnel control the trolley running.
7. Heating furnace: inner cavity size: length × width × height = 5000 × 700 × 1000mm (other configurations are the same as oven)

05  Silk screen housing belt conveyor line technical parameters and configuration
1. Belt line: length × width × height = 21000 × 700 × 700mm (two sets of power)
① Power: 0.75Kw geared motor, speed: 3-6m / min adjustable, bearing 5Kg / m,
② Belt: 3.0mm green PVC belt;
③ Side rail: 130×35mm aluminum profile;
④ Pallet: 2.0mm stainless steel plate;
⑤ Bracket: mounting material: 60×40mm square tube;

2. Silk screen drying oven (4 sets)
① Heating method: infrared electric heating tube, insulation material: 50mm rock wool:
② Inner and outer wall material: inner wall material: 1.0mm stainless steel plate, material: 304SUS
③ Temperature: Normal temperature - 800C adjustable, three-point temperature control;
④ Hot air circulation: mixing motor;
⑤ Inner cavity size: length × width × height = 2000 × 700 × 700mm
Liner preloaded plate chain
(plate chain: length × width × height = 13500 × 700 × 700mm, matching the same as single and double liner chain)

06  Five sets of suspension line technical parameters and configuration
1. ① Shell suspension line: length = 190m,
② Single liner hanging line on 1-2 floor: length = 79m;
③ 1-2 floor double liner suspension line: length = 93m;
④ Upper suspension line: length = 375m;
⑤ Lower hanging wire: length = 155m;

2. Technical parameters, configuration
① Suspension chain: P=200mm, double-bearing wheel double guide wheel chain, supporting track: 80×72mm square track; Single point load: 50Kg;
② Power: 2.2Kw 4-stage motor, cycloidal pinwheel (worm gear) reducer, speed: 3-8m/min adjustable, safety Install a torque controller for mechanical protection;
③ Curved rail: R=600mm, track material thickness: 4.0mm manganese steel, quenching treatment;
④ Up and down slope rail: R=600mm, track material thickness: 4.0mm manganese steel, quenching treatment; angle 30-400;
⑤ Installation materials: 80×80mm square tube, 8# channel steel, 5# angle steel, etc.;
⑥ Protective net: 3.0mm diamond-shaped steel mesh, skeleton 3#\4# angle steel;
⑧ Hanger: use Y-shaped hanger to increase the weight of the hanger



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